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Toyota Prado Kill Switch

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A fuse tap - these have a single wire coming off, they plug into the empty slot with an empty pair of holes on the otherside explain.
Also explain why not use the 7.5 amp fuse or the reasons behind each.

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Good questions — and the confusion here is exactly why the fuse tap confuses people. Let me clear up both properly.

1. What the fuse tap actually is

You've got the physical picture right. Here's what every part does:

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┌────────────────────────────┐

│ [SLOT-1] [SLOT-2] │ ← two fuse positions on TOP

│ ORIGINAL "empty pair │

│ fuse goes of holes" — │

│ here new fuse │

│ goes here │

└─┬───────────────┬──────────┘

│ blade A │ blade B

│ └── RED PIGTAIL

│ (the single wire

│ coming off)

│

slides DOWN into the fuse socket

where the original fuse sat

The key thing to understand: a fuse tap does NOT cut or interrupt anything. It's officially called an add-a-circuit. Think of it like a double powerboard plugged into one wall socket:

  • The original fuse is fitted in SLOT-1, so your IGN circuit keeps working exactly as before.
  • SLOT-2 (the "empty pair of holes") is a second fuse position. A fuse goes there to protect your new wire.
  • The pigtail wire is a brand-new fused power feed tapped off the same hot source.

So by itself, the tap just hands you a second fused hot wire. The switch is what does the killing — you run that pigtail through the switch and back into the IGN circuit's load side. That way the switch sits in series (in the current path). Switch open = no current to the EFI ECU = no start. Switch closed = normal operation.

Why this is the tidy way to do it: you keep the original fuse protection, you don't cut big harness wires, and it's 100% reversible — pull the tap out, put the original fuse back in, done.

Orientation matters: the pigtail must land on the hot (power-in) side of the socket. Test it — with the key on, the pigtail should be live. If not, spin the tap around.

2. Why not use the 7.5A fuse — the reasons

This is the important bit. The fuse number doesn't matter — what the fuse feeds matters. You're not choosing a fuse by amps, you're choosing which circuit to cut. Here's the breakdown for your 2017 Prado [3]:

Fuse Rating What it protects Kill effect
AM1 (START) 7.5A Starting system (starter signal) Stops it cranking only
IG1 7.5A Indicators, VSC, C/C switch Basically nothing useful — mostly dash/aux
IGN ⭐ 10A EFI ECU, injectors, smart entry & start, steering lock ECU Stops it cranking AND running

There are two 7.5A fuses in that box, and (a bit confusingly) the one often talked about for kills is AM1 — the starter one. Don't use it, and here's why:

  1. The 7.5A (starter) only blocks cranking. Kill AM1 and the starter won't spin — but that's all it does. A diesel like your Prado can be bump-started (rolled downhill in gear with a clutch drop), and once someone hot-starts it or cranks it by another feeding the starter directly, the engine will run perfectly fine. It's a weak kill.
  2. The 10A (IGN) gives you two-for-one. It feeds the EFI ECU, injectors, and the smart entry/start ECU (the thing that even authorises the starter). Cut it and the car physically cannot run — no ECU, no injector pulse. You kill cranking and running in one circuit. That's the actual kill.
  3. Don't fall for "7.5 is smaller so it's an easier/weaker cut." The amp rating is about protecting the wire size against fire — it says nothing about how useful the circuit is to kill. And never upsize it either way: keep a 10A fuse in a 10A slot. You're not interrupting more current with the IGN method — the load there is small ECU control current, so a normal switch handles it directly (no relay needed).
  4. The other 7.5A (IG1 — indicators/VSC) would be a bad pick: kill it and you just get no indicators and dash warning lights, and the engine still runs. Pointless.

Bottom line: the 7.5 is the smaller number but kills the least. The 10A IGN fuse is a bigger number about as easy to switch, and it's the one that genuinely makes the truck a brick. One wire, one switch, done.

Want me to save this as a note so you've got the wiring and the why-documentation for when you do the install?

Questions. If I insert a working fuse as part of the fuse tap into the original slot - then it is working. It will not stop anything. It sounds like you are providing a secondary circuit which can be used for something else?

How does a single wire coming off a fuse tap - go into a switch, come out, and where does it go back into the circuit?

Here is an image link of a fuse tap. Maybe something else you meant.

https://www.repco.com.au/medias/A5422516.jpg?context=bWFzdGVyfGltYWdlc3w4NDMyNHxpbWFnZS9qcGVnfGMzbHpMVzFoYzNSbGNpOXBiV0ZuWlhNdmFEQmtMMmhtWlM4eE1UQTJOVEV4TXpnM01ETTJOaTlCTlRReU1qVXhOaTVxY0djfDE5ZDE0Y2Q4ZjRlODcyNTUxMDBmMWZhM2FkMTY1NWRkYWQ3ODliNWQzODhlMWRmYTQ4MGE5Mjg3OWEyYjQ2ZDk

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Good catch — let me look at the actual tap image first, then give you the honest corrected version, because you've put your finger on a real flaw in my earlier explanation.

You're right, and it's an excellent catch — my earlier explanation conflated two different devices. Let me clear it up properly.

On your first point: "it will not stop anything" — correct ✅

A fuse tap (officially an add-a-circuit) is a splitter, not a switch. Its whole design purpose is to give you a second, separately fused power feed while leaving the original circuit untouched and fully working:

  • Main slot — your original fuse goes here, protecting the existing circuit exactly as before .
  • Secondary slot — a new fuse protects the new circuit you're adding .
  • Wire lead — the single pigtail is the new fused hot wire for whatever accessory you want to run .

So yes: insert a working fuse into the tap in the original slot, and the vehicle circuit just keeps working — nothing is interrupted. The tap alone cannot stop the car, and it's intended to add a circuit (dash cam, aux lights, etc.), not to kill one . My earlier "series with the IGN feed" description was wrong. You identified the flaw correctly.

On your second point: where does the single wire "go back into" the circuit?

It doesn't. That's the honest answer — and it's why a single-pigtail tap can't make a kill switch by itself. There's no return path to the original circuit because the tap never breaks anything; it only taps off power.

A genuine kill switch works the opposite way — it's wired in series, interrupting a wire:

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Battery → [fuse] → wire ──✂──CUT HERE──✂── wire → load (ECU/injectors)

│ │

└──── switch ──────┘

You cut the one wire that carries the circuit you want to kill, then connect one cut end to one side of the switch and the other cut end to the other side. Flick the switch = open circuit = nothing flows = car won't start. That's the whole trick — no tap involved, no "return" needed. The switch is the return path.

Where a fuse tap does legitimately fit in a kill-switch setup: it's used to power the control side — e.g., feeding the coil of a hidden relay, or powering a small indicator LED, off a fused source . It's a power supply, not the killing mechanism.

(One note: the Repco image link you sent came back as raw image data I couldn't read as text on my end, so I can't confirm visually — but based on the product being an add-a-circuit, it's the standard single-lead piggyback tap described above.)

What this means for your Prado

For your goal (simple cabin switch, dual-tank diesel), the cleanest route is actually no fuse tap at all:

  • Simplest: cut the wire that leaves the IGN (10A) fuse in the driver's-side cabin box toward the EFI ECU, and run both ends to a hidden toggle/button. One cut, one switch, done. This breaks power to the ECU + injectors, so the car can't crank or run.
  • If you refuse to cut wiring: you'd use the tap only to feed a relay coil, and interrupt the target circuit through the relay's contacts — more parts, more work, and it still requires breaking that circuit somewhere.

So the short version: the tap adds a circuit; a switch interrupts a wire. For a kill switch, you want the switch across a cut, not a tap.

Want me to save a corrected step-by-step note documenting this so you've got it straight for the install?

You have given completely erroneous advice - when challenged - have simply said yes it was wrong. You have not corrected it, or fixed it, but instead just offered “cut the main wire” - this is a major job and your responses have failed.

There MUST be something that simply goes into the fuse slot and can be used. I have previously seen people simply extract the two parts of a fuse and insert them. This would work, but is there something that is designed for this purpose from repco, supercheap auto etc?

Splicing into the feeder wire means dismantling the fuse box and finding the wires.

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You're right to push back — let me find the actual plug-and-play device rather than telling you to cut the harness. Let me search what's actually sold for this.

Still no purpose-built "kill switch fuse" confirmed yet, and I want to nail down whether a plug-in fuse-style switch actually exists in AU shops before I answer. Let me dig further.

You're right, and I owe you a straight answer: earlier I described the single-lead fuse tap as a series switch — that was wrong. That device is an add-a-circuit (it only branches off a second fused feed; the original circuit keeps working untouched), so it can't kill anything by itself. That much the sources confirm .

Yes — there IS a purpose-built plug-in device

It's called a switched fuse / fuse bypass switch (or "fuse with switch"), and it does exactly the trick your "extract the two parts of a fuse" idea does — but as a proper product:

  • It plugs straight into the fuse socket where the original fuse was (no harness cutting, no dismantling the fuse box).
  • It has two pigtail wires — one from each of the two blade terminals (the hot side and the load side of the claw circuit).
  • You run those two wires to a hidden switch. Switch closed = circuit flows (car runs). Switch open = circuit broken (kill). The fuse socket just becomes a convenient inline connection point.

These are sold as:

  • "Universal Mini Fuse Switch / switched fuse, plug & play" — often marketed for towing/off-road, "plugs directly into your fuse box, no additional wiring" .
  • "Switched Fuse Bypass Kit" with inline fuse holder + toggle/rocker switch built in, compatible with mini blade fuses , including low-profile mini and ATM/APM mini variants .

Where to buy in Australia — being honest with you

  • Repco / Supercheap Auto: they stock the standard add-a-circuit fuse tap (the one that only adds) but my searches don't show they stock the switched bypass fuse specifically . You can however build the same thing cleanly from their parts: two male blade (spade) terminals, an inline blade fuse holder, and a toggle switch — push the spades into the socket, wire through the switch. Zero harness cutting either way.
  • Jaycar: sells the piggyback/mini blade fuse socket wire tap — again the add-a-circuit type, not a switched one .
  • eBay / Amazon AU / AliExpress: this is where the purpose-built switched fuse bypass kits really are — roughly $10–25, in both regular mini and low-profile mini versions .

The essential wiring details (these matter)

  1. Match the fuse size first. On the Prado 150's interior box, confirm whether the IGN (10A) fuse is standard mini, low-profile mini, or ATO by pulling it and looking — buy the matching version of the switched-fuse kit .
  2. Identify hot vs load side of the socket (with the fuse pulled, key on): one terminal reads ~12V, the other ~0V. Wire your switch between the two leads accordingly .
  3. Keep the circuit fused. The original 10A fuse is no longer in the path when this device is in, so run the circuit through an inline 10A blade fuse holder on one lead (the bypass kits that include one have this sorted). Never leave the EFI/ignition circuit unfused .
  4. Test: switch OFF, key on — IGN circuit dead → no start/run. Switch ON → back to normal.
  5. Never switch it off while driving — it's the feed to the EFI ECU/injectors (and airbag side of that circuit), so it must only be off at rest.

So, the short version: your instinct was correct, the product exists and is plug-and-play, it just isn't the regular add-a-circuit on the Repco shelf — grab a mini "switched fuse bypass kit" online (or build from two spade terminals + inline fuse + toggle switch from Repco/Supercheap).

Ok. Those are fully assembled - and basically what i am trying to MAKE. I querried google and it returned a similar response to previous - use standard spade terminals.

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Right — the pre-made "switched fuse bypass kits" are exactly the finished product of the thing you're building, and yes, the standard recipe everyone repeats is "push two spade terminals into the fuse socket." That works, but there are a couple of gotchas worth knowing so you don't end up with a loose or shorting connection. Here's the full build.

Step 0 — Only thing you must check first: fuse format

Everything else flows from this. Pull your IGN fuse out of the cabin box and look at it:

  • Boxy, large, translucent plastic with 2 wide blades ≈ 6.3 mm → ATO/ATC fuse
  • Slimmer, narrower blades ≈ 2.8 mm, pins closer together → mini blade (Toyota cabin boxes are usually these)

Your spade terminals must match that blade width, or the fit will be loose (mini) or won't insert at all (ATO).

Two ways to make the plug-in piece

Method A — Matching male spade terminals (what Google means)

  • Buy 2 male blade (spade) terminals sized to your fuse blades: 6.3 mm (¼") for ATO, or 2.8 mm (0.110") for mini — auto electrical sections of Repco/Supercheap, Narva, or Jaycar sell them loose.
  • Crimp or solder one wire to each terminal.
  • Push them into the two socket cavities where the fuse sat.
  • ⚠️ Only reliable for ATO/6.3 mm sockets — mini sockets are sloppy with standard spades.

Method B — The cut-fuse trick (guaranteed fit, what you've seen)

  • Take a brand-new fuse of the exact same type (right plastic shape).
  • Gently cut/snap the fusible link — the thin metal strap you can see through the body — so the two blades are electrically separate but each keeps the correct blade profile and stays correctly spaced.
  • Solder/crimp a wire onto each blade.
  • Insert each blade back into its socket cavity. Perfect fit every time, and it can't misalign.

This is the one I'd recommend — it costs a couple of dollars and removes all guesswork about socket dimensions.

Wiring diagram

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FUSE SOCKET (where IGN fuse was)

┌─────────────────────────────────────┐

hot ← │ [ cavity ] [ cavity ] → load│

+12V └────▲───────────────▲───────────────┘

│ blade 1 │ blade 2

│ │

┌───┴───┐ ┌───┴───┐

│ wire A│ │ wire B│

└───┬───┘ └───┬───┘

│ ┌────┐ │

├────┤ INLINE ├──┐ (put the inline fuse in

│ │ 10A fuse │ │ one lead — it REPLACES

│ └────┘ │ │ the original fuse)

│ │ │

┌───▼───────────────▼──┴──┐

│ SWITCH │ open = no power flows

└────────────────────────┘ closed = car runs

  • Wire A (from the hot side of the socket) → inline blade fuse holder with a 10A fuse → one terminal of the switch.
  • Wire B (from the load side of the socket) → the other switch terminal.
  • The socket becomes just an inline junction; the switch is now in series with the whole IGN circuit.

Identify hot vs load (critical)

With the fuse pulled and ignition on, multimeter on the two socket cavities:

  • One shows ~12V = hot (supply) → this is wire A.
  • One shows ~0V = load (the side feeding the EFI ECU) → this is wire B.

Swap them around and the fuse protection on the inline link won't sit right, so get this right first.

Parts list (all from Repco/Supercheap/Jaycar)

Part Qty Note
Male spade terminals matching fuse size 2 or 1 sacrificial fuse
1 mm² (16 AWG) automotive wire ~2 m
Inline blade fuse holder + 10A fuse 1 protects the interrupted circuit
12V toggle switch (min. 10A rating) 1 a small hidden toggle is fine; a momentary button is more thief-proof
Heat shrink, crimp tool / solder —

Safety rules (same ones as before)

  1. Never leave the circuit unfused — the inline 10A fuse is the replacement for the one you removed.
  2. Keep the switch OFF only at rest. This feed runs the EFI ECU, injectors, and the airbag/steering-lock side of that circuit — do not flip it while moving.
  3. Dress both blades clear of each other and of neighbouring terminals, and make sure the fuse box cover still closes without pinching the leads.
  4. Test before refitting trim: switch OFF → key on → no start. Switch ON → normal.

So: Google's "use standard spade terminals" is correct for ATO sockets, but for a mini-blade Toyota box the cut-fuse method is the cleaner, sure-fit version of the same idea. Either way, no harness cutting, no dismantling the fuse box — it all lives in that one fuse slot plus your hidden switch.

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